KS3 Design Technology - Materials

Metals are materials with high electrical conductivity, malleability, and typically a shiny appearance when freshly prepared.

ore
ingots
electrolysis
other elements
ferrous
rust
magnetic

Metals can be extracted from ore.

We can purify some metal ore into ingots using heating, or โšก.

An alloy is a mixture of a pure metal with ๐Ÿงช.

Metals with iron in them are and can rust. They are more likely to be ๐Ÿงฒ.

Natural Timber

Timber is wood processed into beams and planks. It comes from trees that are classified as either deciduous or coniferous.

Deciduous
Coniferous
expensive
affordable
slowly
faster
higher
lower

Hardwood are from deciduous tree trees, which lose their leaves in autumn, grow more , have density, and are more .

Softwood are from coniferous tree trees, which keep their needle-like leaves year-round, grow , have density, and are more.

Manufactured Boards

Manufactured boards are wood products made from natural timber, usually in factories, and are available in large sheets.

natural timber
large sheets
layers
Medium Density Fibreboard
temperature
pressure

Manufactured boards are made from into ๐Ÿ“„ in factories.

For example, plywood is thin plywood of wood glued together.

MDF is MDF, made from wood dust with wax and resin, compressed in high ๐Ÿ”ฅ and ๐Ÿ’ช.

Polymers are materials made of long, repeating chains of molecules.

polymers
fossil fuels
thermoplastics
thermosetting plastics
remoulded
recycled
cannot
chemical bonds
heat
pressure

Plastics are synthetic polymer derived from ๐Ÿ›ข๏ธ like coal, crude oil and gas.

can be remoulded when reheated. It can be โ™ป๏ธ.

๐Ÿšซ be remoulded once set because of permanent ๐Ÿงฌ that form when exposed to ๐Ÿ”ฅ and ๐Ÿ’ช.

Textiles are flexible materials made of networks of natural or artificial fibers, created by weaving, knitting, or bonding.

plants
animals
man-made
cotton
wool
polyester
petroleum

Natural fibres come from ๐ŸŒฑ (like ) or ๐Ÿ‘ (like ).

Synthetic fibres are ๐Ÿญ, often derived from ๐Ÿ›ข๏ธ. A common example is .

Paper & Boards are sheet materials made from wood pulp or recycled paper. They vary in thickness, weight, and surface finish.

cartridge
tracing
corrugated
foam
drawing
packaging
mounting

Common paper types include paper for โœ๏ธ and paper for copying designs.

Boards include card used for ๐Ÿ“ฆ and board used for ๐Ÿ–ผ๏ธ.

Smart materials have properties that change in response to external stimuli. Modern materials are developed for specific advanced applications.

stimuli
temperature
light
carbon fiber
strength
lightweight
titanium

Smart materials respond to ๐Ÿงช like ๐ŸŒก๏ธ or ๐Ÿ’ก.

Modern materials like have high ๐Ÿ’ช while being ๐Ÿชถ. Another example is , used in aerospace and medical implants.